The automatic, continuous lines for the production and drying of short-cut pasta from 800 to 2000Kg/hr have been engineered and manufactured to meet all the producers’ requirements for easy operation, simplicity and quality of the artisanal plant to be part of a more industrial and automated project that still retains a very valid quality to price ratio.
MULTI-TIER CONTINUOUS SYSTEM
The technology developed by KP Automations allows to manufacture good quality pasta with every kind of flours and semolina. The percentage of protein present is fundamental to the quality of the pasta as it gives strength to its texture in our pasta machines By applying our has technologies it is possible to make excellent end products from Semolina.
Our each stage under vacuum
This extensive application of vacuum technology provides many advantages for the finished product. The hydration of the semolina is more homogeneous and this reduces defect cooler. This machine is equipped with automatic air cooling units that lower the temperature of the pasta The climate regulation of temperature and humidity is fully automatic, which makes guarantee for excellent drying. 7 Belts Layers dryer stabilised for temperatures included all fans and heaters electric panel.
THE SEVEN TIER SYSTEM FOR PASTA MACHINE WITH AUTOMATIC SEGMENT
With all functions for using, safety, and control instruments.Technology developed by KP Automations allows to Manufacture good quality pasta with every kind of flours. The percentage of protein present is fundamental to the quality of the pasta as it gives strength to its texture.
By applying technologies such as Automatic climatic zones and vacuum, it is possible to make excellent end products even from flours with low protein contents. High temperatures are excellent for processing products made from weak flours with low protein contents because they facilitate coagulation and improve the quality of the pasta.
MULTIDRIVE TECHNOLOGY
Multidrive technology is based on a continuous dryer. The automatic continuous lines for the production and drying of short-cut pasta and long cut pasta from 500 up to 2200 kg /hr have been engineered and manufactured to meet all the producers’ requirements for easy operation, simplicity and quality of the pasta.
Multi-tier technology is based on a continuous control of Humidity conditions of Dryer, by the application of very high gradients of temperature increase and decrease rates, an optimised exhaust air extraction and a Multiplier Ventilation system.
Key Features
- Optimum hygienic standards to give clean vermicelli
- Saves both time and labour cost
- Easy to operate and easy to maintain
- Consistent thickness and size of vermicelli throughout the process
- Reliable and unique design for the best outcome
- Economical price range to ensure it doesn’t burn a hole in your pocket
Pre-dryer
Pasta is surface-dried with very Humidity air flows before entering the final dryer stage. Pre-dryer by five vibrating tiers: stainless steel structure, looms and panelling that can be easily opened and cleaned. Heating system by finned heat exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for treatment temperature up to 80°C.
KP HAS dryer
Drying process is enhanced by Humidity Automatic climatic zones. The structure is made up of physically separate process 6-7 tiers for maximum humidity and temperature control at each and every point in the dryer. Continuous dryer featuring mats in thermo-resistant, polyester mesh made up of two technological areas equipped with independent climate control probes; predrying, drying and stabilization areas.
Cooler
This machine is equipped with automatic ventilation units stage with cold water heat exchangers that bring the pasta to an ideal temperature before the final packaging stage. Cooler served by high-performance axial fans that draw air from the ambient or - upon demand - through freon evaporators or glycol water running exchangers. Transport of the product is effected on polyester mat driven by variable speed, independent gear motor.
Technical and technological specifications of the machine
- Single-screw extrusion body equipped with patented centrifuge and double mixing basin for feeding of the total vacuum extruder.
- Pre-dryer by five vibrating tiers: stainless steel structure, looms and panelling that can be easily opened and cleaned. Heating system by finned heat exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for treatment temperature up to 80°C.
- Continuous dryer featuring mats in thermo-resistant, polyester mesh made up of two technological areas equipped with independent climate control probes; predrying, drying and stabilization areas. The panelling that can be fully opened all along the machine perimeter is made up of AISI 304 stainless steel panels with internal insulation of 20 mm rock wool and injection of highdensity polyurethane of 60 mm, thus totalling 80 mm total thickness. The mats in thermo-resistant, polyester mesh by 1700 mm width supported by stainless steel bars with chain tow, are equipped with independent, variable-speed gear motor that is controlled by the inverter from the main line control panel. The loading and distribution device of the product onto the drying mat is made up of a light metal structure and stainless steel mesh driven by eccentric mass motor-vibrators by adjustable intensity. The heating groups are made of winged exchangers running either by hot or overheated water, served by axial electro-ventilators suitable for high temperatures. The air exchange group is made by inlet and exhaust pipings and proportional opening valve that is fully in stainless steel.
- Cooler served by high-performance axial fans that draw air from the ambient or - upon demand - through freon evaporators or glycol water running exchangers. Transport of the product is effected on polyester mat driven by variable speed, independent gear motor.
- Electric control panel equipped with PLC and colour touchscreen, enabling software integration with PC controlled, supervision system.
6 reasons to buy equipment from us
High-quality product
Reasonable price
Wide range of products
Round-the-clock operation
Individual solutions for each customer
After sales warranty and service
Our equipment provides
Long service life
Work in any climatic conditions
Low maintenance
High energy saving